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标题: [求助]AQL是什么标准? [打印本页]

作者: hetter    时间: 2007-6-17 10:16
标题: [求助]AQL是什么标准?
各位前辈:帮帮忙!!!!有谁知道服装AQL是什么标准? <img src="images/smilies/sad.gif" smilieid="2" border="0" alt="" />&nbsp;&nbsp;<img src="images/smilies/sad.gif" smilieid="2" border="0" alt="" />&nbsp;&nbsp;<img src="images/smilies/sad.gif" smilieid="2" border="0" alt="" />&nbsp;&nbsp;<img src="images/smilies/sad.gif" smilieid="2" border="0" alt="" />&nbsp;&nbsp;<img src="images/smilies/sad.gif" smilieid="2" border="0" alt="" />&nbsp;&nbsp;:(&nbsp;&nbsp;:(
作者: Gnomenie    时间: 2007-8-16 12:18
是通常的质量检验标准,规定抽样方法和数量,多少数量以下的质量问题才能判断整批产品质量合格.
作者: opera2007    时间: 2007-8-21 12:22
Acceptable Quality Level=AQL,你就明白了!
作者: hetter    时间: 2007-8-28 15:02
那么你有标准的详细内容吗?能借我一看,那感激不尽!
作者: hetter    时间: 2007-9-2 15:17
<img src="images/smilies/mad.gif" smilieid="11" border="0" alt="" /> <img src="images/smilies/mad.gif" smilieid="11" border="0" alt="" /> <img src="images/smilies/mad.gif" smilieid="11" border="0" alt="" /> <img src="images/smilies/mad.gif" smilieid="11" border="0" alt="" /> 是通常的质量检验标准,规定抽样方法和数量,多少数量以下的质量问题才能判断整批产品质量合格.但抽样方法和数量,怎样检验?
作者: hetter    时间: 2007-9-2 15:19
<img src="images/smilies/mad.gif" smilieid="11" border="0" alt="" /> <img src="images/smilies/mad.gif" smilieid="11" border="0" alt="" /> <img src="images/smilies/mad.gif" smilieid="11" border="0" alt="" /> <br /><br />&nbsp; &nbsp; 是通常的质量检验标准,规定抽样方法和数量,多少数量以下的质量问题才能判断整批产品质量合格.但抽样方法和数量是怎样规定的?,怎样检验?
作者: hetter    时间: 2007-9-2 15:21
是通常的质量检验标准,规定抽样方法和数量,多少数量以下的质量问题才能判断整批产品质量合格.但抽样方法和数量是怎样规定的?,怎样检验?<br />&nbsp; &nbsp;&nbsp; &nbsp;如何详细操作呢?
作者: trading-eden    时间: 2007-9-3 14:42
• AQL 2.5<br />Order size&nbsp; &nbsp; &nbsp; &nbsp; Sample Size&nbsp; &nbsp; &nbsp; &nbsp; Acceptable Major Number&nbsp; &nbsp; &nbsp; &nbsp; Rejected Major&nbsp;&nbsp;Number<br />1-8&nbsp; &nbsp; &nbsp; &nbsp; 2&nbsp; &nbsp; &nbsp; &nbsp; 0&nbsp; &nbsp; &nbsp; &nbsp; 1<br />9-15&nbsp; &nbsp; &nbsp; &nbsp; 3&nbsp; &nbsp; &nbsp; &nbsp; 0&nbsp; &nbsp; &nbsp; &nbsp; 1<br />16-25&nbsp; &nbsp; &nbsp; &nbsp; 5&nbsp; &nbsp; &nbsp; &nbsp; 0&nbsp; &nbsp; &nbsp; &nbsp; 1<br />26-50&nbsp; &nbsp; &nbsp; &nbsp; 8&nbsp; &nbsp; &nbsp; &nbsp; 0&nbsp; &nbsp; &nbsp; &nbsp; 1<br />51-90&nbsp; &nbsp; &nbsp; &nbsp; 13&nbsp; &nbsp; &nbsp; &nbsp; 1&nbsp; &nbsp; &nbsp; &nbsp; 2<br />91-150&nbsp; &nbsp; &nbsp; &nbsp; 20&nbsp; &nbsp; &nbsp; &nbsp; 1&nbsp; &nbsp; &nbsp; &nbsp; 2<br />151-280&nbsp; &nbsp; &nbsp; &nbsp; 32&nbsp; &nbsp; &nbsp; &nbsp; 2&nbsp; &nbsp; &nbsp; &nbsp; 3<br />281-500&nbsp; &nbsp; &nbsp; &nbsp; 50&nbsp; &nbsp; &nbsp; &nbsp; 3&nbsp; &nbsp; &nbsp; &nbsp; 4<br />501-1200&nbsp; &nbsp; &nbsp; &nbsp; 80&nbsp; &nbsp; &nbsp; &nbsp; 5&nbsp; &nbsp; &nbsp; &nbsp; 6<br />1201-3200&nbsp; &nbsp; &nbsp; &nbsp; 125&nbsp; &nbsp; &nbsp; &nbsp; 7&nbsp; &nbsp; &nbsp; &nbsp; 8<br />3201-10000&nbsp; &nbsp; &nbsp; &nbsp; 200&nbsp; &nbsp; &nbsp; &nbsp; 10&nbsp; &nbsp; &nbsp; &nbsp; 11<br />10001-35000&nbsp; &nbsp; &nbsp; &nbsp; 315&nbsp; &nbsp; &nbsp; &nbsp; 14&nbsp; &nbsp; &nbsp; &nbsp; 15<br />35001-150000&nbsp; &nbsp; &nbsp; &nbsp; 500&nbsp; &nbsp; &nbsp; &nbsp; 21&nbsp; &nbsp; &nbsp; &nbsp; 22<br />150001-500000&nbsp; &nbsp; &nbsp; &nbsp; 800&nbsp; &nbsp; &nbsp; &nbsp; 21&nbsp; &nbsp; &nbsp; &nbsp; 22<br /><br />• AQL 4.0<br />Lot size&nbsp; &nbsp; &nbsp; &nbsp; Sample Size&nbsp; &nbsp; &nbsp; &nbsp; Acceptable Major Number&nbsp; &nbsp; &nbsp; &nbsp; Rejected Major Number<br />1-8&nbsp; &nbsp; &nbsp; &nbsp; 2&nbsp; &nbsp; &nbsp; &nbsp; 0&nbsp; &nbsp; &nbsp; &nbsp; 1<br />9-15&nbsp; &nbsp; &nbsp; &nbsp; 3&nbsp; &nbsp; &nbsp; &nbsp; 0&nbsp; &nbsp; &nbsp; &nbsp; 1<br />16-25&nbsp; &nbsp; &nbsp; &nbsp; 5&nbsp; &nbsp; &nbsp; &nbsp; 0&nbsp; &nbsp; &nbsp; &nbsp; 1<br />26-50&nbsp; &nbsp; &nbsp; &nbsp; 8&nbsp; &nbsp; &nbsp; &nbsp; 1&nbsp; &nbsp; &nbsp; &nbsp; 2<br />51-90&nbsp; &nbsp; &nbsp; &nbsp; 13&nbsp; &nbsp; &nbsp; &nbsp; 1&nbsp; &nbsp; &nbsp; &nbsp; 2<br />91-150&nbsp; &nbsp; &nbsp; &nbsp; 20&nbsp; &nbsp; &nbsp; &nbsp; 2&nbsp; &nbsp; &nbsp; &nbsp; 3<br />151-280&nbsp; &nbsp; &nbsp; &nbsp; 32&nbsp; &nbsp; &nbsp; &nbsp; 3&nbsp; &nbsp; &nbsp; &nbsp; 4<br />281-500&nbsp; &nbsp; &nbsp; &nbsp; 50&nbsp; &nbsp; &nbsp; &nbsp; 5&nbsp; &nbsp; &nbsp; &nbsp; 6<br />501-1200&nbsp; &nbsp; &nbsp; &nbsp; 80&nbsp; &nbsp; &nbsp; &nbsp; 7&nbsp; &nbsp; &nbsp; &nbsp; 8<br />1201-3200&nbsp; &nbsp; &nbsp; &nbsp; 125&nbsp; &nbsp; &nbsp; &nbsp; 10&nbsp; &nbsp; &nbsp; &nbsp; 11<br />3201-10000&nbsp; &nbsp; &nbsp; &nbsp; 200&nbsp; &nbsp; &nbsp; &nbsp; 14&nbsp; &nbsp; &nbsp; &nbsp; 15<br />10001-35000&nbsp; &nbsp; &nbsp; &nbsp; 315&nbsp; &nbsp; &nbsp; &nbsp; 21&nbsp; &nbsp; &nbsp; &nbsp; 22<br />35001-150000&nbsp; &nbsp; &nbsp; &nbsp; 500&nbsp; &nbsp; &nbsp; &nbsp; 21&nbsp; &nbsp; &nbsp; &nbsp; 22<br />150001-500000&nbsp; &nbsp; &nbsp; &nbsp; 800&nbsp; &nbsp; &nbsp; &nbsp; 21&nbsp; &nbsp; &nbsp; &nbsp; 22<br /><br />Final Carton inspection<br /># of cartons in shipment&nbsp; &nbsp; &nbsp; &nbsp; # of cartons to select<br />2-15&nbsp; &nbsp; &nbsp; &nbsp; 2<br />16-25&nbsp; &nbsp; &nbsp; &nbsp; 3<br />26-90&nbsp; &nbsp; &nbsp; &nbsp; 5<br />91-150&nbsp; &nbsp; &nbsp; &nbsp; 8<br />151-280&nbsp; &nbsp; &nbsp; &nbsp; 13<br />281-500&nbsp; &nbsp; &nbsp; &nbsp; 20<br />Over 500&nbsp; &nbsp; &nbsp; &nbsp; 32<br /> &nbsp; &nbsp; &nbsp; &nbsp;  
作者: Gnomenie    时间: 2007-9-21 00:50
楼上的数据是说总量有多少的,你应该检验多少,所检验的样品中有多少是有问题的,如果超过最右边的数的话,整批货就不合格<br />至于具体的检验方法,要看你是什么产品和质量要求了,通常是根据产品特点规定发现什么缺陷算是该份样品不合格,不光是用在服装产品上,其他工业产品也是一样<br /><br />[<i> 本帖最后由 Gnomenie 于 2007-9-21 00:52 编辑 </i>]
作者: 宝宝猪    时间: 2007-10-7 10:57
如果有书的话就更好了.<br />请问有没有这方面的书籍可以参考的?
作者: 江南纺织    时间: 2007-10-8 14:05
AQL服装国际检验标准 AQL查检概述<br />AQL : ACCEPTABLE QUALITY LEVEL 验收合格标准的缩写,即平均质量水平,它是检验的一个参数,不是标准。AQL普遍应用于出口服装,纺织品检验上,AQL的标准有AQL0.010,AQL0.015,AQL0.025,AQL0.040,AQL0.065,AQL0.10,AQL0.15,AQL0.25,AQL0。40,AQL0。65,AQL1.0,AQL1.5,AQL2.5,AQL4.0,AQL6.5,AQL10,AQL15,AQL25 ,AQL40 ,AQL65,AQL100,AQL150,AQL250,AQL400,AQL650,AQL1000。不同的AQL标准应用于不同物质的检验上。在AQL 抽样时,抽取的数量相同,而AQL后面跟的数值越小,允许的瑕疵数量就越少,说明品质要求越高,检验就相对较严。下面就不同的AQL列表说明:<br />验货的时候根据:批量范围、检查水平、AQL值决定抽样的数量和合格与不合格产品的数量。服装质量检查采用一次抽样方案,服装批量的合格质量水平(AQL)为2.5,检查水平为一般检查水平,检查的严格度为正常检查。其抽样方案见表:<br /> 正常检查一次抽样方案(AQL-2.5) AQL是----ACCEPT QUALITY LEVEL 的简称,是一个国际标准, 1 ) AC=Acceptable number =使用箭头下面的第一个数值 =使用箭头上面的第一数值<br />抽样数量是以一般检验II级检验水平来进行的。<br />2 ) AQL0.010----0。10 是用电子产品,医疗器械等检验<br />AQL1.0----6.5 是用于服装,纺织品等检验 <br />说明:当订单数量≤抽查件数时,将该订单数量看作抽查件数,抽样方案的判定数组[Ac,Re]保持不变:<br />Ac——Accept(合格判定数);<br />Re——Rcject(不合格判定数)。 <br />举例一:有一批服装的订单数是3000件,按照AQL2.5标准抽查125件,次品数≤7就PASS(通过),次品数≥8就FAIL(不合格)。<br />举例二:订单数为7件,按AQL2.5标准抽查5件,无次品就PASS,有一件次品都FAIL;如果按照AQL4.0标准则只抽查3件,无次品就PASS
作者: 江南纺织    时间: 2007-10-8 14:08
验货注意事项<br />1.验货抽样比例需严格按照ANSI/ASQC Z1.4,ISO 2859, BS 6001,NF X 06-022,DIN 40080的要求:GENERAL INSPECTION LEVELS:GRADE 2 <br />LOT OR BATCH SIZE 91 TO 150 151 TO 280 281 TO 500 501 TO 1200&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;1201 TO 3200 3201 TO 10000&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;10001 TO 35000&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;35001 TO 150000&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;150001 TO 500000<br />LEVEL&nbsp; &nbsp;--1&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;8&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;13&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;20&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;32&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp; 50&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;80&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;125&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;200&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp; 315<br />LEVEL&nbsp; &nbsp;--2&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp; 20&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;32&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;50&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;80&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp; 125&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;200&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;315&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;500&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp; 800<br />*IN-LINE INS必须当所有面辅料到齐,且至少10%成品完成,核对所有面辅料,生产进度状况,产品质量及包装要求。请及早在此过程发现问题及提醒工厂改善提高大货品质。<br />*FINAL INS必须当所有付运货品已完成制做且至少80%已包装,随机抽样,并在报告上记录下所验货品的箱号,数量。产品质量和包装全部合格后方予安排出运。<br />2.验货结果参照标准:CRITICAL DEFECTS-AQL 1.0/ MAJOR DEFECTS-AQL 2.5/ MINOR DEFECTS-AQL 4.0 <br />LOT OR BATCH SIZE 91 TO 150 151 TO 280 281 TO 500 501 TO 1200&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;1201 TO 3200 3201 TO 10000&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;10001 TO 35000&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;35001 TO 150000&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;150001 TO 500000<br />1.0&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;0&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;0&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp; 1&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;2&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;3&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp; 5&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp; 7&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;10&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;14<br />2.5&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;1&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;2&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp; 3&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;5&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;7&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp; 10&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp; 14&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;21&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp; 21<br />4.0&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;2&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;3&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp; 5&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;7&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;10&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp; 14&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp; 21&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;21&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp; 21<br />不良点定义的标准:<br />1.CRITICAL DEFECTS:<br />*产品款式/颜色/印花和确认样不一致&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;*产品受潮或破损或有异味<br />*违反目的国规定的不良点(诸如不正确的洗标/法律标/产地标)&nbsp; &nbsp; *影响安全使用的不良点<br />2.MAJOR DEFECTS:<br />*缝线开口/松动/跳针/断线/针密不良&nbsp; &nbsp; *颜色/印花严重偏差&nbsp; &nbsp;*尺寸超出公差<br />*布疵超出范围,或有破洞&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;*整烫布面有激光&nbsp; &nbsp;&nbsp; &nbsp;*折叠包装不整齐<br />*影响使用的不良点&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;*严重影响外观的不良点<br />3. MINOR DEFECTS:<br />*颜色轻微偏差&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp; *布疵&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp; *浮线/线头清理不干净<br />*污渍/杂质&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp; *整烫不平整&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp; *断线连接不良<br />*影响外观的不良点<br />4. COLOR DEVIATION:<br />所有产品颜色必须和MASTER STANDARD色光一致,单箱色差必须接近,严格按照45%,50%,55%分色包装,并且在纸箱外注明。超出色差范围的产品不允许出运。<br />其他:*所有床上用品必须进行验针测试,并在报告上注明结果。<br />&nbsp; &nbsp;&nbsp; &nbsp;*所有外包装CARTON纸箱必须是外贸商检局核可的五层双瓦楞纸箱,请注<br />&nbsp; &nbsp;&nbsp; &nbsp; 意大部分客人不接受有钉箱,如DEBENHAMS……CARTON&nbsp;&nbsp;MARKING <br />&nbsp; &nbsp;&nbsp; &nbsp; 必须是印刷体清晰无误。外包装的UPC贴纸位置必须正确并且可扫描。封<br />&nbsp; &nbsp;&nbsp; &nbsp; 箱胶带宽度,封箱方法必须依据客人要求。<br />&nbsp; &nbsp;&nbsp; &nbsp;*所有内包装必须依据客人要求,宣传卡/SKU 贴纸/PVC 胶袋及其它辅料必<br />&nbsp; &nbsp;&nbsp; &nbsp; 须和已确认的完全相符。<br />&nbsp; &nbsp;&nbsp; &nbsp;*所有包装纸箱出货前必须按不低于千分之三的比例做DROP TEST,三面以<br />&nbsp; &nbsp;&nbsp; &nbsp; 上平摔自由落地,根据纸箱重量确定平摔高度。产品及产品包装必须保证在<br />&nbsp; &nbsp;&nbsp; &nbsp; DROP TEST之后完好无损。<br />纸箱重量&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;平摔高度<br />0~9.5kg&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;76cm<br />9.50~18.6kg&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;61cm<br />18.6~27.7kg&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;46cm<br />27.8kg~&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;31cm<br />***除正常的验货报告外,所有产品必须附有尺寸/重量检验表,单个品种的<br />尺寸检验不能少于3~5个/每色。并且对CHF客人,还需附上CHF的英文FINAL AUDIT。<br />***在验货过程中发现的有关产品规格和品质问题请直接与相关的MDSER和Q。A <br />MANAGER 联系,请确保在不影响货期的情况下保证大货品质。如有REJECT,请<br />及早联系安排重新验货。<br />***IN-LINE 报告应包括生产情况进度。请及早在此过程发现问题及提醒工厂改善提<br />高大货品质。<br />***如此单货需要担保走货,务必督促工厂出具含公章和签名的保函,格式见附表。<br />验货报告:包含内容<br />1.&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;验货日期/验货员/船期<br />2.&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;品名/款号<br />3.&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;定单号/客户名<br />4.&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;被检待出运货品数量/抽验箱号/抽验货品数量<br />5.&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;箱唛/装箱搭配/UPC贴纸/宣传卡/SKU 贴纸/PVC 胶袋及其它辅料正确与否<br />6.&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;尺寸/颜色正确与否。做工情况。<br />7.&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;发现的CRETICAL/MAJOR/MINOR DEFECTS,列表统计数量,根据AQL判断结果<br />8.&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;验货意见及改正提高建议。CARTON DROP TEST结果<br />9.&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;工厂署名,(有工厂署名的报告<br />10.第一时间(结束验货后24小时内)EMAIL传出验货报告给相关的MDSER和QA MANAGER,并确认收到。<br />Q.A卷宗归档:<br />分类别做好Q.A卷宗:定单/生产工艺要求/包装要求/面辅料及包装材料确认样/客户联系资料/验货报告,尺寸重量表及该批货的装箱明细单<br />船样:<br />从大货每色每款抽出一件,封好签名保存在工厂办公室至少一年,以备客人因质量问题索赔时参考。如遇验货结果为REJECT,务必第一时间和QUALITY MANAGER和MERCHANDISER联系,带回不良次品审核。
作者: 江南纺织    时间: 2007-10-8 14:09
AQL查检概述<br />AQL : ACCEPTABLE QUALITY LEVEL 验收合格标准的缩写,即平均质量水平,它是检验的一个参数,不是标准。AQL普遍应用于出口服装,纺织品检验上,AQL的标准有AQL0.010,AQL0.015,AQL0.025,AQL0.040,AQL0.065,AQL0.10,AQL0.15,AQL0.25,AQL0。40,AQL0。65,AQL1.0,AQL1.5,AQL2.5,AQL4.0,AQL6.5,AQL10,AQL15,AQL25 ,AQL40 ,AQL65,AQL100,AQL150,AQL250,AQL400,AQL650,AQL1000。不同的AQL标准应用于不同物质的检验上。在AQL 抽样时,抽取的数量相同,而AQL后面跟的数值越小,允许的瑕疵数量就越少,说明品质要求越高,检验就相对较严。下面就不同的AQL列表说明:<br />验货的时候根据:批量范围、检查水平、AQL值决定抽样的数量和合格与不合格产品的数量。服装质量检查采用一次抽样方案,服装批量的合格质量水平(AQL)为2.5,检查水平为一般检查水平,检查的严格度为正常检查。其抽样方案见表:<br /> 正常检查一次抽样方案(AQL-2.5) AQL是----ACCEPT QUALITY LEVEL 的简称,是一个国际标准,&nbsp;&nbsp;1 ) AC=Acceptable number =使用箭头下面的第一个数值 =使用箭头上面的第一数值<br />&nbsp; &nbsp;&nbsp; &nbsp;抽样数量是以一般检验II级检验水平来进行的。<br />&nbsp; &nbsp; 2 ) AQL0.010----0。10 是用电子产品,医疗器械等检验<br />&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;AQL1.0----6.5 是用于服装,纺织品等检验 <br />说明:当订单数量≤抽查件数时,将该订单数量看作抽查件数,抽样方案的判定数组[Ac,Re]保持不变:<br />Ac——Accept(合格判定数);<br />Re——Rcject(不合格判定数)。 <br />举例一:有一批服装的订单数是3000件,按照AQL2.5标准抽查125件,次品数≤7就PASS(通过),次品数≥8就FAIL(不合格)。<br />举例二:订单数为7件,按AQL2.5标准抽查5件,无次品就PASS,有一件次品都FAIL;如果按照AQL4.0标准则只抽查3件,无次品就PASS <br /><br />AQL--标准 (A)<br />&nbsp;&nbsp;ANSI/ASQC Z1.4, ISO 2859, BS 6001, NFX 06-022, DIN 40080&nbsp;&nbsp;<br />Table A-Sample size code letters&nbsp;&nbsp;<br />&nbsp; &nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;&nbsp;<br />Lot or batch size&nbsp;&nbsp;Special inspection levels&nbsp;&nbsp;General inspection levels&nbsp;&nbsp;<br />&nbsp; &nbsp;S-2&nbsp; &nbsp;&nbsp; &nbsp;S-3&nbsp; &nbsp;&nbsp; &nbsp;S-4&nbsp;&nbsp; &nbsp;&nbsp; &nbsp;&nbsp;I&nbsp;&nbsp;II&nbsp;&nbsp;III&nbsp;&nbsp;<br />2&nbsp;&nbsp; &nbsp;&nbsp;to&nbsp; &nbsp; &nbsp;&nbsp;8&nbsp;&nbsp;A&nbsp;&nbsp;A&nbsp;&nbsp;A&nbsp;&nbsp;A&nbsp;&nbsp;A&nbsp;&nbsp;B&nbsp;&nbsp;<br />9&nbsp; &nbsp;to&nbsp; &nbsp; 15&nbsp;&nbsp;A&nbsp;&nbsp;A&nbsp;&nbsp;A&nbsp;&nbsp;A&nbsp;&nbsp;B&nbsp;&nbsp;C&nbsp;&nbsp;<br />16&nbsp; &nbsp;to&nbsp; &nbsp; 25&nbsp;&nbsp;A&nbsp;&nbsp;B&nbsp;&nbsp;B&nbsp;&nbsp;B&nbsp;&nbsp;C&nbsp;&nbsp;D&nbsp;&nbsp;<br />26&nbsp; &nbsp;to&nbsp; &nbsp; 50&nbsp;&nbsp;B&nbsp;&nbsp;B&nbsp;&nbsp;C&nbsp;&nbsp;C&nbsp;&nbsp;D&nbsp;&nbsp;E&nbsp;&nbsp;<br />51&nbsp; &nbsp;to&nbsp; &nbsp; 90&nbsp;&nbsp;B&nbsp;&nbsp;C&nbsp;&nbsp;C&nbsp;&nbsp;C&nbsp;&nbsp;E&nbsp;&nbsp;F&nbsp;&nbsp;<br />91&nbsp; &nbsp;to&nbsp; &nbsp; 150&nbsp;&nbsp;B&nbsp;&nbsp;C&nbsp;&nbsp;D&nbsp;&nbsp;D&nbsp;&nbsp;F&nbsp;&nbsp;G&nbsp;&nbsp;<br />151&nbsp; &nbsp;to&nbsp; &nbsp; 280&nbsp;&nbsp;C&nbsp;&nbsp;D&nbsp;&nbsp;E&nbsp;&nbsp;E&nbsp;&nbsp;G&nbsp;&nbsp;H&nbsp;&nbsp;<br />281&nbsp; &nbsp;to&nbsp; &nbsp; 500&nbsp;&nbsp;C&nbsp;&nbsp;D&nbsp;&nbsp;E&nbsp;&nbsp;F&nbsp;&nbsp;H&nbsp;&nbsp;J&nbsp;&nbsp;<br />501&nbsp; &nbsp;to&nbsp; &nbsp; 1200&nbsp;&nbsp;C&nbsp;&nbsp;E&nbsp;&nbsp;F&nbsp;&nbsp;G&nbsp;&nbsp;J&nbsp;&nbsp;K&nbsp;&nbsp;<br />1201&nbsp; &nbsp;to&nbsp; &nbsp; 3200&nbsp;&nbsp;D&nbsp;&nbsp;E&nbsp;&nbsp;G&nbsp;&nbsp;H&nbsp;&nbsp;K&nbsp;&nbsp;L&nbsp;&nbsp;<br />3201&nbsp; &nbsp;to&nbsp; &nbsp; 10000&nbsp;&nbsp;D&nbsp;&nbsp;F&nbsp;&nbsp;G&nbsp;&nbsp;J&nbsp;&nbsp;L&nbsp;&nbsp;M&nbsp;&nbsp;<br />10001&nbsp; &nbsp;to&nbsp; &nbsp; 35000&nbsp;&nbsp;D&nbsp;&nbsp;F&nbsp;&nbsp;H&nbsp;&nbsp;K&nbsp;&nbsp;M&nbsp;&nbsp;N&nbsp;&nbsp;<br />35001&nbsp; &nbsp;to&nbsp; &nbsp; 150000&nbsp;&nbsp;E&nbsp;&nbsp;G&nbsp;&nbsp;J&nbsp;&nbsp;L&nbsp;&nbsp;N&nbsp;&nbsp;P&nbsp;&nbsp;<br />150001&nbsp;&nbsp; &nbsp;&nbsp;to&nbsp; &nbsp; &nbsp;&nbsp;500000&nbsp;&nbsp;E&nbsp;&nbsp;G&nbsp;&nbsp;J&nbsp;&nbsp;M&nbsp;&nbsp;P&nbsp;&nbsp;Q
作者: 笑侃清风    时间: 2007-10-10 13:27
我是 新手,不是很清楚,向大家学习了
作者: hetter    时间: 2007-10-23 15:26
AQL6.5怎规定?有没有中文版?




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